Salt Spray Chamber – Precision Corrosion Testing by Pacorr

 

Introduction

Corrosion is one of the most common causes of material failure across industries. From automobiles and aircraft to construction steel and consumer appliances, exposure to salt, moisture, and humidity can weaken products and reduce their lifespan. To predict and prevent these failures, manufacturers rely on laboratory-based accelerated testing methods. One of the most widely used solutions is the Salt Spray Chamber.

Pacorr Salt Spray Chamber is designed to simulate corrosive environments and measure how materials, coatings, and surface finishes withstand salt-laden atmospheres. Built to comply with ASTM B117, ISO 9227, and JIS Z 2371, it provides accurate and repeatable results, helping industries deliver reliable, durable, and certified products.

What is a Salt Spray Chamber?

A Salt Spray Chamber (also called a salt fog chamber) is a corrosion testing instrument that creates a controlled environment filled with a fine mist of salt solution. Test specimens placed inside the chamber are exposed to this saline fog for a defined period, allowing manufacturers to analyze the protective quality of coatings, paints, plating, or raw metals.

The major advantage of this method is that it accelerates the corrosion process. Instead of waiting for natural exposure over months or years, industries can get results in days, speeding up product validation cycles.

Why Salt Spray Testing Matters

  1. Durability Assessment – Ensures coatings and finishes remain intact even in aggressive conditions.

  2. Certification Requirement – Many industries need compliance with ASTM and ISO standards for global approvals.

  3. Customer Confidence – Corrosion-tested products build long-term trust in the market.

  4. Reduced Costs – Early detection of weak materials saves money on recalls, warranties, and repairs.

  5. R&D Acceleration – Shortens development cycles by simulating years of exposure in the laboratory.

Industries That Depend on Salt Spray Chambers

  • Automotive – Used for testing fasteners, nuts, bolts, body panels, and chassis parts.

  • Aerospace – Aircraft structures and protective coatings are checked for resistance against corrosion.

  • Marine – Offshore platforms, ships, and port equipment must withstand saline environments.

  • Construction – Coated reinforcement bars, galvanized steel, and aluminum panels are tested for durability.

  • Electronics – Connectors, circuits, and plating are examined for performance against humidity and rust.

  • Appliances – Washing machines, refrigerators, and outdoor units undergo surface resistance testing.

Features of Pacorr Salt Spray Chamber

Pacorr’s chambers are designed with advanced engineering for reliability and consistency.

  • Sturdy FRP/PP Construction – Resistant to saline corrosion.

  • Uniform Fog Distribution – Advanced atomization system ensures even exposure.

  • Digital PID Controller – Maintains temperature and timing with precision.

  • Safety Mechanisms – Over-temperature cutoff, water level alerts, and pressure safety valves.

  • Custom Sizes – Available in multiple capacities to meet varied testing needs.

  • Standard Compliance – Built as per ASTM, ISO, and JIS standards.

How Does It Work?

  1. Salt Solution Preparation – A 5% sodium chloride solution is prepared with distilled water.

  2. Atomization – The solution is atomized using compressed air to form a fine mist.

  3. Chamber Conditions – The environment is kept at 35°C – 50°C depending on the standard.

  4. Exposure Cycle – Samples are subjected to continuous salt fog for hours, days, or weeks.

  5. Evaluation – After testing, specimens are inspected for blistering, peeling, rusting, or surface breakdown.

This process helps manufacturers predict real-world durability within a short testing cycle.

Benefits of Using Pacorr Salt Spray Chambers

  • Accurate & Reliable – Consistent test results for better decision-making.

  • Time-Efficient – Simulates years of natural exposure in just days.

  • Durable Equipment – Built for heavy-duty, long-term laboratory use.

  • Wide Application – Suitable for metals, coatings, paints, and polymers.

  • Globally Accepted Results – Ensures compliance with international standards.

  • User-Friendly – Easy operation with low maintenance requirements.

Technical Overview (General Model)

  • Supported Standards: ASTM B117, ISO 9227, JIS Z 2371

  • Temperature Range: 35°C – 50°C

  • Construction Material: FRP/PP body

  • Fog Collection Rate: 1–2 ml/hr per 80 cm²

  • Solution Tank: Customizable sizes

  • Controller: Digital PID system

  • Safety Features: Over-temperature protection, water level alarms, pressure relief valves

Why Choose Pacorr?

  • Trusted Brand – Known for reliable and precise testing equipment.

  • ISO 9001 Certified – Manufactured under strict quality control.

  • Global Standards – Compliance with ASTM, ISO, and JIS protocols.

  • Wide Range – One-stop solution for industrial testing equipment.

  • After-Sales Support – Includes installation, training, calibration, and service.

Pacorr has built its reputation on precision, innovation, and customer trust.

📞 Get in Touch with Pacorr

Searching for a Salt Spray Test Chamber that guarantees accuracy, compliance, and long-term durability? Pacorr is here to help you with technical specifications, pricing, and live demos.

✨ Pacorr Testing Instruments – Where Quality Meets Precision.

Conclusion

The Salt Spray Chamber Price from Pacorr is more than just a testing device—it is a tool that ensures durability, safety, and compliance for industries worldwide. By simulating corrosive conditions in a controlled environment, it helps manufacturers create products that are trusted to last.

Whether you are in the automotive, aerospace, construction, marine, or consumer goods sector, Pacorr’s Salt Spray Chamber provides the most reliable solution for accelerated corrosion testing.

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